Textile Industry

Roller covering for Textile

The textile industry runs on precision, consistency, and nonstop production. From raw yarn to finished fabric, every stage demands equipment that performs flawlessly under sustained mechanical pressure and aggressive chemical exposure and roller coverings sit at the center of that performance.

At Gomplast Pakistan, we bring decades of global roller covering expertise to the local market, with formulations engineered to withstand extreme thermal and chemical conditions. Our coverings are built to optimize machinery efficiency across the full range of textile processes from dyeing and sizing to squeezing and bleaching.

Yarn Sizing Process

In yarn sizing, an even, consistent layer of sizing paste is what strengthens the yarn for weaving and prevents breakage during the process.

Our Solution: We supply specialized Filtex Microporous rubber coverings, purpose-built for the squeezing rollers in sizing baths. Formulated to hold stable mechanical properties over long, continuous runs, these coverings ensure uniform paste distribution protecting yarn integrity and improving weaving efficiency.

Bleaching & Mercerizing

Impregnation processes like bleaching, mercerizing, and intensive washing expose rollers to some of the harshest conditions in the factory continuous high temperatures, oxidizing agents, and strong alkaline baths such as caustic soda and hydrogen peroxide.

Our Solution: We use high-temperature elastomer compounds engineered specifically to resist aggressive chemical exposure. These coverings retain their structural integrity and hardness over time, delivering durable, reliable performance through repeated chemical treatment cycles.

Denim & Indigo Dyeing

Indigo dyeing for denim demands precise mechanical control even minor inconsistency can cause color variation between the center and edges of the fabric. Whether your line uses slasher or rope dyeing, the squeezing rollers need excellent elastic recovery and strong resistance to dye chemicals.

Our Solution: We formulate custom rubber compounds tailored to the specific demands of indigo dyeing. With strong abrasion resistance and stable hardness, our coverings support even dye penetration and uniform squeezing helping you achieve the consistent, repeatable indigo shades denim manufacturers depend on.

Hydraulic & Swimming Rolls (Kusters) – Precision Recovering

Recovering hydraulic and swimming rolls requires precision most facilities aren’t equipped for. Without the right training and specialized tools to safely open these rolls, there’s real risk of damaging their delicate internal components.

Gomplast Pakistan has the proven expertise to handle this safely we hold an official letter of capability from Kusters, formally recognizing our ability to correctly dismantle and service their hydraulic swimming rolls.

  • Safe & Specialized Dismantling: Using dedicated tools and factory-level training, we open and dismantle your hydraulic rolls without risking mechanical damage.
  • Exact-Pressure Oil Flow Testing: Before completing the process, we run oil flow tests that simulate your actual operating pressures, confirming the internal mechanisms function correctly.
  • Expert Rubber Covering & Precision Grinding: We apply our elastomeric formulas and finish the roll with exact-tolerance precision grinding for uniform nip pressure across your fabric.

Send Your Roll with Absolute Confidence. With certified training, the right tools, and official recognition from Kusters, your most critical rolls are in capable hands backed by a recovering process built to eliminate the risk of mishandling.

Textile Processing line - End to End

01
Sizing
Yarn strengthening & size application
02
Desizing
Size removal & cleaning
03
Bleaching
Bleaching & whitening
04
Dyeing
Dyeing & coloring
05
Squeezing
Water removal & extraction
06
Finishing
Chemical finishing & compaction
07
Drying
Drying & heat setting
08
Winding
Winding & packing

Engineered to solve critical textile line challanges

High Mechanical Loads
Chemical & Dye Exposure
Web Traction & Slippage
Poor Squeezing & Water Extraction
Fabric Marks, Creases & Shading
High Temperature Service
Lint, Fiber Build-up & Contamination
PROCESS ROLLS WE COVER
> Padder Rolls
> Squeeze Rolls
> Guide Rolls
> J-Box / Saturator Rolls
> Tension Rolls
> Compactor Rolls
> Bow Rolls
> Steam Heated Rolls
> Applicator Rolls
> Yarn / Fabric Conveyor Rolls
> Dryer / Stenter Rolls
> Calendar Rolls
> Cooling Rolls
> Nip Rolls
> Winder Rolls
> Deflector Rolls
> Spreader Rolls
Industrial Process Rolls